Open Source SOC for Manufacturing

Open Source SOC Implementation | Manufacturing | September 2025 | 6 Weeks

SIEM + Log aggregation First incident in 48h

Client Overview

A manufacturing company with multiple plants and OT/IT convergence needed a cost-effective Security Operations Center to gain visibility into threats and respond to incidents. They chose an open source SOC implementation to control costs while achieving 24/7 detection capability.

  • Industry: Manufacturing
  • Challenge: No centralized visibility; need for log aggregation, alerting, and incident response playbooks
  • Engagement: 6 weeks (design, deploy, tune, train)

Scoping & Requirements

Scope: Log sources from firewalls, endpoints, servers, and key OT systems; SIEM and log aggregation; detection rules; incident response runbooks. Success criteria: critical log sources ingested, at least 20 detection rules deployed and tuned, team trained on triage and response.

Methodology & Deliverables

We designed the architecture (Wazuh + Elastic Stack + Suricata), deployed in a phased approach, and created detection rules aligned to MITRE ATT&CK. Deliverables included:

ComponentDeliverable
Log aggregationElasticsearch + Logstash; connectors for firewall, Windows, Linux, key apps
SIEM / correlationWazuh manager; rules for auth failures, lateral movement, malware, data exfil
Network detectionSuricata IDS; rules tuned to reduce false positives
RunbooksIncident response playbooks for top 10 scenarios

Findings & Remediation

During tuning we identified misconfigurations (e.g. excessive logging, missing log sources) and helped the client fix them. No vulnerability scan was in scope; the engagement focused on building detection and response.

Results & Impact

  • SOC operational within 6 weeks; all critical log sources feeding SIEM.
  • First real security incident (brute-force attempt on VPN) detected and escalated within 48 hours of go-live.
  • Client team trained on triage, escalation, and basic response; ongoing support option taken.
"We now have 24/7 visibility and detected a breach attempt in the first week."
— IT Director, Manufacturing

Key Takeaways

Prioritizing high-value log sources and a small set of high-fidelity rules accelerated time-to-value. For similar organizations: start with authentication, network, and critical app logs; plan for tuning; invest in runbooks and training.

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